Five steps to better understanding geological risks in hydropower projects

October 24, 2016

Not fully understanding the geological conditions is one of the biggest risks in a hydropower project, and can lead to large cost blow-outs, major repairs and even public safety issues.

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Understanding the geological conditions enables engineers to design safe and stable structures, and to minimise project and financial risk. The geological risks don’t stop at the dam site, but also extend to the spillway, powerhouse, tunnels and other structures.

Hydropower developers often ask: ‘how much should I spend on geological investigations for my hydropower project?’ and ‘how many drill holes do you normally need for a dam site?’

The answer depends on what is already known and what risks have been identified through the available regional geology and the geological mapping of the site. Geological investigations aim to understand the risks at the site by progressively developing a geological model.

Five steps to achieving a good geological model

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It is important to have a clear, systematic process to achieve a good geological model and, therefore, ensure that the subsurface geological risks are well defined.

Entura has developed and adopted the following five-step process:

Step 1 – Develop preliminary geological model

The first step is to develop a preliminary geological model of the site based on available geological information, aerial photos, topographic data and geological surface mapping. Spending the necessary time to source and collate all the available information is valuable.

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The model should include not only the geological units but also the main defects such as bedding, joints, shears and faults. Understanding the main defects helps to determine whether there are any potential failure mechanisms within the foundations underlying the project structures.

Step 2 – Develop scope of phase 1 investigation campaign

Based on this preliminary geological model, we can determine what needs to be confirmed or known, and then plan the phase 1 investigation campaign. The investigations must relate strongly to what you are trying to confirm or determine with the geological model. Without this strong relationship, the developer may be wasting money.

The investigation techniques planned depend on many factors including known geological conditions, information gaps, environmental constraints, site access, available skills and equipment, time and cost. There should be a clear objective for every test pit excavated, geological hole drilled, geophysical survey performed and laboratory test undertaken.

The outcome of Step 2 is the scope of works for the phase 1 investigation campaign. The development of the scope of works is a task in itself and should be performed by a suitably qualified engineering geologist. The preparation of a scope of works ensures that the developer can call for quotations from prospective consultants and contractors with confidence that the campaign will be targeted at improving the understanding of the identified geological risks.

Step 3 – Undertake phase 1 investigation campaign

The third step in developing a good geological model is to undertake the phase 1 investigation campaign.

The investigation campaign should be supervised by an appropriately qualified engineering geologist who is empowered to direct the investigations contractor and who has the flexibility to adjust the investigations as necessary based on the site observations.

For example, the core is not the only result of a drilling excavation: drilling rates, water loss, the colour of drill cuttings, hole collapse and groundwater levels all provide important information that is not visible in a core tray.

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Local contractors are commonly engaged for geological investigations due to the need for heavy excavators and drill rigs. The contractors must be experienced with well-maintained equipment that is appropriate for the task (hole size, hole depths and geological conditions). Appropriate drilling techniques are required to maximise core recovery in the areas of interest, even if they take some time.

Developers must not underestimate the challenges of site access. A significant amount of time can be lost repairing broken plant in remote locations, so the proposed plant should be inspected and tested before site mobilisation.

Laboratory testing should only be performed at reputable laboratories, otherwise there is a risk of destroying samples and wasting time and money for little benefit. Typically, we use local laboratories for common tests, such as those used for concrete manufacture or road construction, and we may use specialised laboratories for more complex or unusual testing.

The outcome of Step 3 in our five-step process is significantly more factual geological and geotechnical information.

Step 4 – Update geological model

Step 4 is to interpret this additional factual information, and to update the preliminary geological model (developed in Step 1). This will improve understanding of the geological risks at the site, which is the key return on the investment made in the investigation program.

Step 5 – Undertake phase 2 investigation campaign

Step 5, the final step in the process, is a phase 2 investigation campaign. It is very common for hydropower projects to undertake more than one geological investigation campaign. This is because the geological model may change due to the information discovered in the first campaign, which may raise further questions or unknowns.

The second campaign, if required, is likely to be very focused, as it will be addressing a specific question, and will help to finalise the geological model.

Asking the right questions

Rather than asking how many holes are normally drilled for a dam project or how much money is normally spent on geological investigations, hydropower developers should ask: ‘is the money being spent wisely and for a clear purpose?’

Geological investigations do not reduce geological risks; they merely improve the understanding of the risks. A good understanding of the geological conditions reduces the uncertainty of capital cost, and therefore enables developers to make well-informed and less risky investment decisions.

To discuss how Entura can assist you to better understand the geological risks to your hydropower project, please contact Mathieu Chatenet on +856 2022 214 214, Gregg Barker on +61 3 6245 4139 or Richard Herweynen on +61 3 6245 4130.

About the authors

Gregg Barker is a Senior dams and geotechnical engineer at Entura. Gregg has 17 years of experience in dam and hydropower engineering and has worked on projects across Australia and in Oceania, South-East Asia and Africa. His experience spans the whole asset lifecycle from site selection, site investigations, detailed design, operation, upgrades and decommissioning. He has a Masters of Engineering Science in Geotechnical Engineering and Engineering Geology from the University of New South Wales and is a Member of the Australian Geomechanics Society. Gregg regularly provides training through the Entura clean energy and water institute and has published seven technical papers on a range of topics.

Richard Herweynen is Entura’s Principal Consultant in Civil Engineering. Richard has 26 years of experience in dam and hydropower engineering, and has worked throughout the Asia-Pacific region on both dam and hydropower projects. In recent years, Richard has led the design of three roller-compacted-concrete (RCC) dams within Australia and a number of significant dam upgrades. Richard was part of the ANCOLD working group which updated the guidelines for concrete gravity dams, and is the Chairman of the ICOLD Technical Committee on Engineering Activities in the Planning Process for Water Resources Projects. Richard has won many engineering excellence and innovation awards, and has published over 30 technical papers on dam engineering including dam safety and risk assessment, RCC dam design and the unique challenges of older style post-tensioned anchors.

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